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Dakota ZX Series – Entry-Level Corrosion Thickness Gauges (ZX-1, ZX-3)

Overview of the Dakota NDT ZX-range family of ultrasonic instruments

The Dakota ZX line comprises the ZX-1 and ZX-3, ultrasonic thickness gauges dedicated to corrosion measurement. The ZX-3 adds A-Scan for waveform analysis of the measurement.

  • Two models : basic ZX-1 and ZX-3
  • ZX-3 A-Scan : Waveform analysis
  • 500 mm range : From 0.75 to 500 mm
  • 0.01 mm resolution : Precision on metallic materials
  • Pulse-Echo : Standard ultrasonic mode
  • 2-point calibration : Accuracy in the field
  • P/N Z-300/Z-302 : Official Dakota codes

The Dakota ZX line offers two ultrasonic thickness gauges for corrosion monitoring: the basic ZX-1 and the ZX-3 with A-Scan display. The range covers the needs of those looking for a rugged instrument for industrial inspection with excellent value for money, They cover the needs of those approaching ultrasonic technology with a limited investment.

Distinctive features include the extended range from 0.75 to 500 mm, the 0.01 mm resolution, the two-point calibration with sound-velocity compensation and, on the ZX-3 model, the A-Scan display for visual verification of measurement quality. Compatible with Dakota dual-element probes for steel and metal alloys. Mechanical ruggedness and IP65 protection included.

Easy, fast measurement directly in the field

Adatti a controlli di manutenzione su tubazioni, recipienti a pressione, strutture industriali e componenti soggetti a corrosione. Disponibili presso RODER SRL, distributore ufficiale Dakota NDT, con taratura, riparazione e supporto tecnico dedicato. P/N Z-300-0003 e Z-302-0003, ideali per servizi ispettivi, Strumenti di riferimento anche per attività di formazione tecnica e laboratori scolastici.

The Dakota ZX-1 and ZX-3 are the entry-level models of the Dakota ZX line of ultrasonic thickness gauges — reliable, affordable instruments designed for operators who need repeatable, fast measurements without advanced data-logging functions. Built in extruded aluminium to withstand the harshest environments and covered by a 5-year warranty, these instruments are the affordable entry point into professional ultrasonic thickness measurement. The ZX-1 is pre-calibrated for steel and is ready to use straight out of the case, while the ZX-3 offers an extended measuring range and additional modes such as high-speed scan, differential mode and limit alarm.

Dakota ZX family - basic thickness and corrosion gauges

Positioning within the Dakota range

The ZX line is Dakota NDT’s basic range of corrosion thickness gauges. It was designed to be used without specialist training — a key feature for companies that entrust measurements to routine maintenance personnel or workshop operators. The ZX range comprises four models with increasing functionality:

  • Dakota ZX-1 — pre-calibrated for steel, manual velocity adjustment (P/N Z-300-0003)
  • Dakota ZX-3 — extended range with scan mode, differential mode and limit alarm (P/N Z-302-0003)
  • Dakota ZX5-DL — adds a 10,000-reading data logger (P/N Z-304-0003)
  • Dakota ZX6-DL — top of the range with Echo-Echo Through-Paint mode (P/N Z-306-0003)

The ZX-1 and ZX-3 models have no data logger: readings are displayed in real time but not stored. This is a deliberate choice by Dakota to offer an essential, affordable instrument with a clean interface and no software complications. If structured storage is required, consider the ZX5-DL, ZX6-DL or the CMX line.

When to choose the ZX-1

The Dakota ZX-1 is the most affordable entry point in the range. It is the right choice when:

  • You measure steel only (or alloys with a similar ultrasonic velocity) and do not need to change material frequently
  • Part thickness lies in the 1.5 – 200 mm interval
  • You want a “switch on and measure” instrument with no initial calibration steps
  • Budget is a significant constraint
  • Measurements serve as a qualitative/quick check, not as traceable documentation

When to choose the ZX-3

The Dakota ZX-3 is the right choice when:

  • You work with different materials (steel, aluminium, copper, brass, cast iron) and need several configurable ultrasonic velocities
  • Thicknesses range from 0.63 up to 914.4 mm (the full ZX range)
  • You need fast sequential measurements with scan mode
  • You want a differential mode to compare the reading against a nominal thickness
  • You need a limit alarm to flag areas below threshold (typical in bulk corrosion inspection)

Features common to the ZX-1 and ZX-3

  • Standard Pulse-Echo measurement mode
  • Dual element transducers with 1 – 10 MHz frequency
  • Automatic V-path correction
  • Manual Probe Zero via the built-in zeroing disc
  • LCD display, 12.7 mm, 4.5 digits, readable in sunlight
  • Selectable LED backlight (on/off/auto)
  • Selectable mm or inch units
  • Extruded aluminium housing
  • Powered by 2 AA batteries with up to 45 hours of operation
  • 5-year warranty
  • NIST and MIL-STD-45662A traceable calibration certificate supplied as standard

ZX-1 vs ZX-3 comparison

FeatureZX-1ZX-3
Part NumberZ-300-0003Z-302-0003
Pulse-Echo range1,5 – 200 mm0,63 – 914,4 mm
Programmable velocities1 (pre-cal acciaio)Multiple
High-speed scan modeNoYes
Differential modeNoYes
Limit alarm modeNoYes
Data loggerNoNo
Price (positioning)EntryEntry+

Full technical specifications

ParameterZX-1ZX-3
Measurement modesPulse-EchoPulse-Echo
Measuring range1,5 – 200 mm (0,059 – 8″)0,63 – 914,4 mm (0,025 – 36″)
Resolution0,01 mm (0,001″)0,01 mm (0,001″)
Velocity calibration range305 – 18.542 m/s305 – 18.542 m/s
Transducer typeDual elementDual element
Frequency range1 – 10 MHz1 – 10 MHz
V-path correctionAutomaticAutomatic
Probe ZeroManual (disc)Manual (disc)
DisplayLCD 12.7 mm, 4.5 digitsLCD 12.7 mm, 4.5 digits
BacklightLED (on/off/auto)LED (on/off/auto)
Units of measurementmm / inchesmm / inches
Operating temperature-30 ÷ +75 °C-30 ÷ +75 °C
Power supply2 × AA2 × AA
Battery life45h alcaline / 23h NiCd45h alcaline / 23h NiCd
Weight312 g (con batterie)312 g (con batterie)
Dimensions63,5 × 131 × 31,5 mm63,5 × 131 × 31,5 mm
Warranty5 anni5 anni

Compatible probes

The ZX-1 and ZX-3 use dual element transducers with 1-10 MHz frequencies. The main compatible Dakota probes are:

  • CTX-501 — 5 MHz, 11.1 mm diameter: general-purpose probe for steel, typical range 1-150 mm
  • CTX-561 — 5 MHz, 15 mm diameter: for greater thicknesses
  • CTX-281 — 2 MHz: for attenuating materials (cast iron, alloy steels)
  • CTX-1021 — 10 MHz: high resolution on thin materials
  • CTX-502HT — 5 MHz for high temperature (up to 500°C with dedicated couplant)
  • CTX-5001R — 5 MHz micro-point for restricted access

For guidance on probe selection, see the guide How to choose the right ultrasonic transducer for each application.

Typical applications

  • Corrosion and pitting inspection in industrial plants
  • Steel component thickness verification in incoming quality control
  • Storage tanks (the ZX-3 in particular, thanks to its extended range)
  • Boilers, heat exchangers, steam generators
  • Industrial piping and pipelines
  • Quick verification measurements in the machine shop
  • Marine sector: spot checks on hulls and structures
  • Glass industry: thickness control
  • Incoming goods quality control to verify dimensional conformity

For further detail on applications and methods we recommend:

Scope of supply

  • Dakota ZX-1 or ZX-3 instrument
  • Dual element transducer of your choice
  • Ultrasonic couplant
  • User manual
  • Rigid carrying case
  • NIST traceable calibration certificate
  • 2 batterie AA

Note: the DakMaster™ software and the data transfer cable are included only with the data logger models (ZX5-DL and ZX6-DL), not with the basic ZX-1 and ZX-3 models.

Standards and certifications

  • NIST traceable factory calibration
  • MIL-STD-45662A compliance
  • CE marking with certificates (FCC ICES, EN 61326)
  • EN 14127 compliance (Ultrasonic thickness measurement)
  • ASTM E797 compliance (Standard practice for measuring thickness by manual contact ultrasonic methods)

For the full picture of the reference NDT standards, see NDT standards for thickness measurement: EN 14127, ASTM E797 and EN 15317.

Frequently asked questions

What is the main difference between the ZX-1 and the ZX-3?

The ZX-1 is pre-calibrated for steel only, with a 1.5-200 mm range, and offers essential functions. The ZX-3 has a much wider range (0.63-914.4 mm), supports several ultrasonic velocities for different materials and adds high-speed scan, differential mode and limit alarm.

Can I use the ZX-1 or ZX-3 on painted surfaces?

No, both models operate in Pulse-Echo mode only and require clean surfaces (or removal of the coating) for accurate base-metal measurement. If You need to measure painted surfaces without removing the paint, You need the Dakota ZX6-DL (Echo-Echo Through-Paint mode) or a model from the CMX line.

Do they have a data logger?

No. Neither the ZX-1 nor the ZX-3 stores measurements: they are only shown on the display in real time. If storage for reporting is required, choose the ZX5-DL, ZX6-DL or a model from the CMX/MX line.

What is the warranty?

Dakota provides a 5-year manufacturer’s warranty across the whole ZX line, one of the longest warranties in the industry for this product category.

Does the ZX-1 really work out of the box?

Yes, the ZX-1 is supplied factory pre-calibrated for the ultrasonic velocity of steel. It is ready to measure as soon as it is switched on. The velocity can still be adjusted manually within the 305-18,542 m/s range to suit other materials, but the purpose of the ZX-1 is immediacy on steel.


Request a quotation for the Dakota ZX-1 or ZX-3
Our technical team will help You choose the model best suited to Your inspection needs. Contact us for tailored advice or to arrange a demonstration.

Documentation download

Official Dakota NDT technical documentation. Files open in a new tab.

Download PDFZX1 DatasheetDatasheet
Download PDFZX3 and ZX5-DL DatasheetDatasheet
Download PDFZX1 User ManualManual
Download PDFZX3 User ManualManual
Download PDFZX5-DL User ManualManual

Dakota ZX line and CMX1-DL

DAKOTANDT ZX SERIES – INSTRUMENTS

Part NumberDescription
Z-300-0000ZX1 Ultrasonic Dual Element Corrosion Thickness Gauges, PE
Z-302-0000ZX3 Ultrasonic Dual Element Corrosion Thickness Gauges, PE
Z-304-0000ZX5-DL Ultrasonic Dual Element Corrosion Thickness Gauges, PE – DataLog
Z-306-0000ZX6-DL Ultrasonic Dual Element Corrosion Thickness Gauges PE/EE – DataLog

SPARE PARTS / ACCESSORIES ZX & PZX

Part NumberDescription
F-302-0001ZX & PZX Gauge Series Instrument Case: Nylon
A-302-6002ZX & PZX Gauge Series Instrument Case: Rubber
A-302-6003ZX & PZX Gauge Series Plastic Transit Case
N-003-0330USB-C to USB TYPE A 3′ Data Cable – V2.0 Gauges

DUAL TRANSDUCERS – Compatible with ALL ZX models

Part NumberTypeFrequencyDiameterConnector
T-104-0000Dual Element – Standard1 MHz1/2″Potted (Side)
T-102-1000Dual Element – Standard2.25 MHz1/4″Potted (Side)
T-104-1000Dual Element – Standard2.25 MHz1/2″Potted (Side)
T-101-2000Dual Element – Standard5 MHz3/16″Potted (Side)
T-102-2000Dual Element – Standard5 MHz1/4″Potted (Side)
T-104-2000Dual Element – Standard5 MHz1/2″Potted (Side)
T-101-3700Dual Element – Standard7.5 MHz3/16″Potted (Side)
T-101-4000Dual Element – Standard10 MHz3/16″Potted (Side)
T-102-4000Dual Element – Standard10 MHz1/4″Potted (Side)
T-102-3300Dual Element – Extra Resolution7.5 MHz1/4″Potted (Side)

DUAL TRANSDUCERS – Compatible only with ZX6 (Hi-Damped/EE)

Part NumberTypeFrequencyDiameterConnector
T-101-2700Dual Element – Hi-Damped / EE5 MHz3/16″Potted (Side)
T-102-2700Dual Element – Hi-Damped / EE5 MHz1/4″Potted (Side)
T-104-2700Dual Element – Hi-Damped / EE5 MHz1/2″Potted (Side)
T-101-3700Dual Element – Hi-Damped / EE7.5 MHz3/16″Potted (Side)
T-102-3700Dual Element – Hi-Damped / EE7.5 MHz1/4″Potted (Side)

ULTRASONIC COUPLANT

Part NumberDescription
T92015701Ultrasonic Couplant, 120ml/4fl oz
T92015701-5Ultrasonic Couplant, 120ml/4fl oz, Pack of 5 Bottles
T92024034-7Ultrasonic Couplant, 300ml (10fl oz)
T92024034-8Ultrasonic Couplant, 500ml (17fl oz)

CALIBRATION BLOCKS

Part NumberDescription
X-000-0001Calibration Block: 5 Step; 0.1 – 0.5″; 4340 Steel
X-000-0002Calibration Block: 4 Step; 0.25 – 1.0″; 4340 Steel
X-000-0022Calibration Block: 5 Step; 2.5 – 12.5mm; 1018 Steel
X-000-0021Calibration Block: 4 Step; 6.25 – 25mm; 1018 Steel
X-000-0005Calibration Block Carry Case

MISCELLANEOUS ACCESSORIES

Part NumberDescription
F-000-7001Bell Shaped Spring Loaded Probe Holder (V-Block) – Dual Transducer Tube Inspection
Further information and contacts

Systems division and sensor integration partner : www.roder.it
More information about RODER SRL : about us
Contact for general information : info@roder.it
Contact for information about these products : info@roder.it


The information contained on this web page is provided for information purposes only. Although it has been compiled with the utmost care, it does not constitute a contractual offer or a binding commitment to supply. It may contain transcription, translation or typographical errors. For precise and up-to-date information, please contact our company directly.

Some images on this website have been intentionally generated using Artificial Intelligence (AI). This is because, for many applications and projects, it is not possible to disclose photographs of the installation or of the actual system due to confidentiality agreements, confidentiality clauses and non-disclosure agreements (NDAs).