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Dakota ZX-1 – Fixed-Velocity Thickness Gauge

Dakota NDT ZX-1 ultrasonic thickness and corrosion gauge

The Dakota ZX-1 is a fixed-velocity ultrasonic thickness gauge: you calibrate it by scrolling to the velocity of the known material and use it without any specialist training. It is the instrument for those who need to measure remaining wall thickness reliably, not to set parameters.

  • ✓ Pulse-Echo measurement from 0.63 to 914.4 mm
  • ✓ No training required: set the velocity and measure
  • ✓ 120 MHz FPGA timing, 150 V square wave pulser
  • ✓ LCD display for low temperatures, down to −30 °C
  • ✓ Extruded aluminium housing, keypad resistant to water and hydrocarbons
  • ✓ 45-hour battery life with AA alkaline batteries
  • ✓ 5-year limited warranty

Not every thickness measurement calls for a complex instrument. In a great many industrial situations the problem is simple: knowing how much is left of a steel wall, at an accessible point, on a clean surface. An instrument with A-Scan, six measuring modes and a data logger does not add accuracy in that case: it adds parameters to get wrong.

The ZX-1 was created for exactly this. Calibration is done by scrolling to the material velocity, the display shows a large, legible number, and the seven-key keypad is sealed against water and petroleum products. The manufacturer covers it with a five-year warranty, twice that of the higher models: a statement about how hard it considers the instrument to break.

The limitation to be aware of is equally clear: the ZX-1 does not measure through paint and does not store readings. If the coating cannot be removed, or if the measurements have to be documented, the choice moves up the range — the alternatives are shown below.

Positioning within the ZX series

ModelWhat it addsData logger
ZX-1fixed velocity, ready to useno
ZX-3adjustable gain, high-speed scanno
ZX5-DLdata logger, USB-C, differential mode and alarmyes, 10,000 readings
ZX6-DLEcho-Echo through paintyes, 10,000 readings

For the full picture of the family: Dakota ZX Series.

When to choose the ZX-1

Dakota NDT ZX family of thickness and corrosion gauges
  • Routine inspection rounds on plant, on a limited budget
  • Measurements on bare metal, with no coating to measure through
  • Non-specialist operators who have to work without a training course
  • Cold environments: the display stays legible down to −30 °C
  • Workshops and sites where the instrument takes knocks
  • A second instrument to keep in the department alongside a more advanced one

Main features

Ease of use

  • Calibration by selecting the material velocity, without reference blocks
  • Seven keys with tactile feedback on a sealed membrane
  • Adjustable material velocity to suit different alloys

Ruggedness

  • Extruded aluminium body with nickel-plated aluminium end caps, gasket-sealed
  • Membrane keypad resistant to water and petroleum products
  • Operating temperature −30 / +75 °C
  • 5-year limited warranty

Electronics

  • 120 MHz FPGA timing
  • 150 V square wave pulser
  • Dual element transducers from 1 to 10 MHz with quick-release LEMO connectors
  • Low-battery indicator with automatic shutdown

Full technical specifications

Data taken from the manufacturer’s official datasheet.

ParameterValue
Part NumberZ-300-0000
Measuring modePulse-Echo
Measuring range0.63 – 914.4 mm, depending on material and transducer
Resolution0.01 mm
TimingFPGA a 120 MHz
Pulsersquare wave, 150 V
Transducersdual element, 1 – 10 MHz, quick-release LEMO connectors
Cablestandard 4 ft; special transducers on request
Displaymultifunction 7-segment LCD, 4.5 digits, 12.7 mm digit height; two 14-segment fields
Keypadsealed membrane, 7 keys with tactile feedback
Power supplytwo AA cells: 1.5 V alkaline, 1.2 V NiCad or 1.5 V lithium
Battery life45 hours with alkaline, 23 hours with NiCad
Operating temperature−30 / +75 °C
Housingextruded aluminium, nickel-plated aluminium end caps, gasket sealed
Weight312 g (11 oz) with batteries
Dimensions63.5 × 131.3 × 31.5 mm
Units of measurementmillimetres or inches
Warranty5-year limited

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Typical applications

Periodic checks on pipework

Verification of remaining wall thickness on accessible, uncoated runs. For the method: How to measure the thickness of pipes and tubing with an ultrasonic thickness gauge.

Incoming quality control

Sample checks on the thickness of plates and sections at goods receipt: see Thickness measurement in incoming goods quality control.

Maintenance in cold environments

The low-temperature display stays legible down to −30 °C, a condition that rules many competing instruments out of outdoor winter plant and cold stores.

Order codes: instrument, probes and accessories

Below you will find everything you can order for the ZX-1: the instrument, compatible probes, couplants, calibration blocks and accessories. Please quote the order code in your request: it is the code shown on the quotation and on the order confirmation.

The probe is not included with the instrument: it must be chosen and ordered separately from those listed on this page. All probes in the table are compatible with the ZX-1.

Instrument

Supplied with: ZX1 instrument, ultrasonic couplant, manual, plastic carrying case, calibration certificate, AA batteries. Probe not included.

ImageOrder codeSKUDescription
Ultrasonic thickness gauge ZX1 dual-element for corrosion – Pulse-EchoZ-300-000010-15-33ZX1 dual-element ultrasonic corrosion thickness gauge – Pulse-Echo
Probe to be ordered separately

Compatible probes

Choose the frequency according to thickness and material: low frequencies for thick walls or attenuating materials, 5 MHz for general use, high frequencies for thin sections and small surfaces. A smaller diameter makes coupling on curved surfaces easier.

ImageOrder codeSKUDescription
Dual-element probe Standard, 1 MHz, Ø 1/2T-104-000014-17-88Dual-element probe Standard, 1 MHz, Ø 1/2″, Potted connector, side exit
Dual-element probe Standard, 2.25 MHz, Ø 1/4T-102-100014-19-89Dual-element probe Standard, 2.25 MHz, Ø 1/4″, Potted connector, side exit
Dual-element probe Standard, 2.25 MHz, Ø 1/2T-104-100014-27-94Dual-element probe Standard, 2.25 MHz, Ø 1/2″, Potted connector, side exit
Dual-element probe Standard, 5 MHz, Ø 3/16T-101-200014-17-59Dual-element probe Standard, 5 MHz, Ø 3/16″, Potted connector, side exit
Dual-element probe Standard, 5 MHz, Ø 1/4T-102-200014-26-18Dual-element probe Standard, 5 MHz, Ø 1/4″, Potted connector, side exit
Dual-element probe Standard, 5 MHz, Ø 1/2T-104-200014-23-46Dual-element probe Standard, 5 MHz, Ø 1/2″, Potted connector, side exit
Dual-element probe Hi-Damped (Echo-Echo / thru-paint), 7.5 MHz, Ø 3/16T-101-370010-15-40Dual-element probe Hi-Damped (Echo-Echo / thru-paint), 7.5 MHz, Ø 3/16″, Potted connector, side exit
Dual-element probe Standard, 10 MHz, Ø 3/16T-101-400014-16-16Dual-element probe Standard, 10 MHz, Ø 3/16″, Potted connector, side exit
Dual-element probe Standard, 10 MHz, Ø 1/4T-102-400010-15-41Dual-element probe Standard, 10 MHz, Ø 1/4″, Potted connector, side exit
Dual-element probe Extra Resolution (spessori sottili), 7.5 MHz, Ø 1/4T-102-330014-24-55Dual-element probe Extra Resolution (thin sections), 7.5 MHz, Ø 1/4″, Potted connector, side exit

Couplants

A couplant is included in the supply; for refills and for high temperatures, choose from the following.

ImageOrder codeSKUDescription
Yellow anti-rust couplant gel, RCCM compliant. Standard temperature range 0 / 80 °C. 500 ml packGEL-ACC-STD12-13-50Yellow anti-rust couplant gel, RCCM compliant. Standard temperature range 0 / 80 °C. 500 ml pack
Blue anti-corrosion couplant gel, RCCM compliant. Extended temperature range -20 / 120 °C. 500 ml packGEL-ACC-EXT12-13-51Blue anti-corrosion couplant gel, RCCM compliant. Extended temperature range -20 / 120 °C. 500 ml pack
Special very-high-temperature ultrasonic coupling paste +100 / 520 °C. Non-flammable and smoke-free. RCCM compliant. 200 g packPST-ACC-UHT12-13-53Special very-high-temperature ultrasonic coupling paste +100 / 520 °C. Non-flammable and smoke-free. RCCM compliant. 200 g pack

Calibration blocks

For periodic verification of the instrument: choose the step block covering the thickness range you measure.

ImageOrder codeSKUDescription
5-step calibration block 0.1X-000-000110-15-485-step calibration block 0.1″–0.5″, steel 4340
4-step calibration block 0.25X-000-000210-15-494-step calibration block 0.25″–1.0″, steel 4340
5-step calibration block 2.5–12.5 mm, steel 1018X-000-002210-15-505-step calibration block 2.5–12.5 mm, steel 1018
4-step calibration block 6.25–25 mm, steel 1018X-000-002110-15-514-step calibration block 6.25–25 mm, steel 1018
Case for calibration blockX-000-000510-15-52Case for calibration block

Accessories and spare parts

Cases, cables and accessories specific to this instrument.

ImageOrder codeSKUDescription
Nylon instrument case (ZX e PZX)F-302-000110-15-37Nylon instrument case (ZX e PZX)
Case only: instrument NOT included
Rubber instrument boot (ZX e PZX)A-302-600211-10-01Rubber instrument boot (ZX e PZX)
Case only: instrument NOT included
Plastic carrying case (ZX e PZX)A-302-600310-15-38Plastic carrying case (ZX e PZX)
Case only: instrument NOT included
Image coming soonN-003-033010-15-39USB-C / USB-A data cable 0.9 m (V2.0 instruments)
Image coming soonF-000-700110-15-53Spring-loaded bell probe holder (V-Block) – dual-element probes, pipe inspection

For more on choosing the probe: probes for corrosion gauges and the guide How to choose the right ultrasonic transducer. For a quotation, please state the order code and quantity.

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Documentation download

Official Dakota NDT technical documentation. Files open in a new tab.

Download the PDFDatasheet Dakota ZX1
Official manufacturer datasheet — PDF, in English

Standards and certifications

  • Factory calibration NIST-traceable and compliant with MIL-STD-45662A
  • Usable for measurements according to EN 14127 and ASTM E797 on uncoated materials
  • 5-year limited warranty

For the regulatory framework: NDT standards for thickness measurement: EN 14127, ASTM E797 and EN 15317.

Frequently asked questions

Does the ZX-1 measure through paint?

No. The ZX-1 works in Pulse-Echo mode only and requires a clean surface or removal of the coating. To measure without removing the paint you need Echo-Echo mode, available on the ZX6-DL.

Can I save the measurements?

No, the ZX-1 has no data logger: readings must be written down manually. If you need to archive the data, you need a DL model such as the ZX6-DL.

What does fixed velocity mean?

That calibration is carried out by selecting the material’s propagation velocity from a list, instead of performing a calibration on reference blocks. The velocity nevertheless remains adjustable to suit different alloys.

Is a training course needed to use it?

No. The manufacturer presents it as an instrument that requires no specialist training. The general principle of non-destructive testing still applies: the reliability of the measurement depends on surface preparation and on the choice of probe.

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For a quotation or for help choosing the probe best suited to your application, contact our technical department.

Further information and contacts

Systems division and sensor integration partner : www.roder.it
More information about RODER SRL : about us
Contact for general information : info@roder.it
Contact for information about these products : info@roder.it


The information contained on this web page is provided for information purposes only. Although it has been compiled with the utmost care, it does not constitute a contractual offer or a binding commitment to supply. It may contain transcription, translation or typographical errors. For precise and up-to-date information, please contact our company directly.

Some images on this website have been intentionally generated using Artificial Intelligence (AI). This is because, for many applications and projects, it is not possible to disclose photographs of the installation or of the actual system due to confidentiality agreements, confidentiality clauses and non-disclosure agreements (NDAs).